The use of advanced
fiber-reinforced composite materials has registered, during
the last years, a particularly signficant impulse for the
restoration and the strengthening of both masonry and R.C.
structures thanks to their excellent mechanical properties
(very good capacity/durability/self weight/costs) and to their
capability to offer undoubted advantages in terms of reversibility
and not invasive intervention, that represent two remarkable
aspects for the Supervising Office of Historical Patrimony.
Fiber-reinforced composite materials, well-known through the
English acronym Fiber
Reinforced Polymers, are materials consisting of long
high capacity fibers that are immersed in a polymeric matrix.
The fibers represent the resistant components of the material
and show very high axial strengths when subjected to tensile
stresses. On the contrary, the polymeric matrix, commonly
named resin, aims to protect fibers from the wear and tear
and from possible external damages, to assure a good fibers
alignment and to guarantee a good strain distribution among
fibers, in order to stress them uniformly. Mechanical
properties of composites generally depend on the arrangement
of the above-mentioned fibers and resin. Generally the
percentage of volumetrical fraction of the fibers with respect
to the total volume is approximately 70%. Among the various
possibilities of fibers available on market, in the construction
industry the fibers mostly in use, in performance in terms
of strength and in stiffness
increasing order: glass,
aramid
e carbon.
The most common fiber used for strengthening applications
of R.C. and P.C. structures is carbon, since there is need
to provide high strengths in front of limited strains. It
is possible to choose between fibers having a high strength
or high modulus according to the problem to deal with. Concerning
masonry structures, both carbon and glass fibers are mostly
commonly used. Only during the last years aramid fibers started
to be applied in the construction industry for the creation
of mechanical anchorages of strengthening solutions that implementd
carbon and glass fiber sheets, thanks to their higher shear
and impact strength.
Among the most commonly used strengthening systems in the
Civil Engineering industry we can distinguish:
- Precured
Systems: they consist of elements characterized
of different shapes, that are prepared in factories through
the pultrusion process and that are bonded, using epoxy
resins, to the element in need of strengthening. Two different
solutions can be adopted:
1.Bonding
of laminates having different sections (generally rectangular)
directly on the substrate that is appropriately prepared
(usually through hand-brushing or more commonly via sand
blasting). This technology is particurarly suggested in
case of regular and flat profiles, that do not have either
convexity-concavity, and of substrates which are in good
conditions (more or little degradation);
2.Bonding
of bars having a circular or rectangular section on
grooves previously cut and filled up with resin in order
to guarantee adhesion between the bar and the substrate.
This technology is known as NSM
(Near Surface Mounted Bars).In particular, it is suggested
in case of flexural strengthening in negative moment region
of slabs, by not keeping the strengthening exposed to mechanical
degradation. It does not need any superficial treatments
except cutting the groove that is particularly costly and
timely conserving. This technology is particurarly used
on masonry structures thanks to the possibility to insert
the bar into the joint between two clay tiles without compromising
the masonry aesthetics.
- " Wet lay-up Systems: they consist of unidirectional and multidirectional fiber sheets
and grids
that are impregnated in situ through resins representing both the matrix and the adhesive for the interested substrate. The system is the most commonly used in our industry, thanks to their versatility and their possiblity to be applied on any kind of geometrical section and in the most different and difficult working conditions without involving onerous costs for the surface preparation.
According to the circumstances of the project, TEC.INN. S.r.l.
chooses the best technology, by guaranteeing always an A
typology application as it is defined by the CNR-DT 200/2004
design guidelines, that allows to take advantage of the optimal
characteristics of the FRP systems. The most commonly used
systems, as testified by field applications, are the in-situ
impregnated ones.
An important aspect in strengthening through FRP materials
of both procured and wet lay-up systems, concerns the preparation
of the substrate on which the strengthening is bonded since
the effectiveness of the system relies on the capacity of
the FRP lamina to transfer the tensile stresses to the substrate
through bond. As a consequence, in case the substrate is not
able to absorb the above-mentioned stresses, the retrofit
will be ineffective. For this reason, both R.C. and masonry
substrates are always carefully prepared in order to eliminate
every trace of incoherent materials and to make the substrate
ready for the
installation of the FRP systems.
The main fields of FRP application can be summarized as follows:
- retrofitting of damaged structures in order to restore their durability;
- variation of live loads due to change in use of change of design codes;
- mistakes of engineering or design construction;
- changes of design codes;
- strengthening and/or retrofitting in seismic areas or after an earthquake shock.
In case FRP are applied on R.C. or P.C. structures, generally there can be an increase around 40-50% and such improvement can either interest flexural, shear or axial strength of either beams, slabs or columns.
When dealing with masonry structures, strengthening through FRP aims to prevent/retard the formation of hinges that are responsible for the collapse of the structure.
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